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展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

  • 2025-10-08 21:14:05
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展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

EMO Hannover 2025

2025年9月22日至26日

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

|umati 在EMO 2025上连接机械的世界|

您是否渴望亲身感受金属加工领域数字化的未来?2025年9月22日至26日举行的2025汉诺威金属加工世界(EMO Hannover 2025)的参观者将能如愿以偿。umati(意为"通用机械技术接口")是德国机床制造商协会(VDW)与德国机械设备制造业联合会(VDMA)共同发起的全球互联倡议。展会上将演示如何利用它使机器在全球范围内轻松、无缝、安全地相互通信,以及如何将数据转化为增值服务。

Are you keen to experience the future of digitalization in the metalworking sector at first hand? Visitors to the EMO Hannover 2025 from September 22 to 26, 2025, will be able to do just that. umati, which stands for "universal machine technology interface", is the global connectivity initiative of the VDW (German Machine Tool Builders' Association) and the VDMA. At the trade fair, there will be demonstrations of how it can be used to allow machines to communicate easily, seamlessly, and securely with each other on a worldwide basis and how it can be used to turn data into added value. 

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

umati是VDW和VDMA联合发起的互联倡议;它与一个拥有400多家合作伙伴的社区共同致力于开放、标准化接口的实施与推广

umati is the joint connectivity initiative of the VDW and VDMA. Together with a community of over 400 partners, it is committed to the implementation and marketing of open, standardized interfaces.

自umati于2019年汉诺威金属加工世界首次亮相以来,该倡议已在全球范围内确立地位。多年来,umati已成为德国及海外众多展会上的常客。然而,一个或许较少为人知的重要事实是,如今在机械与设备工程行业中,已有超过15个技术领域在这一统一、标准化的数据生态系统中提供便捷的生产数据访问:除通用机械外,还包括增材制造、平板玻璃生产、几何测量技术、装配技术、激光系统、图像处理、橡胶和塑料机械、机器人技术、表面技术、纺织品测试、称重技术、线束生产、木工,当然还有金属加工机床。相应地,大量作为接口基础的OPC UA规范已成功在产品中实现。

Since the premiere of umati at the EMO Hannover 2019, the initiative has established itself worldwide. Over the years, umati has been a regular fixture at numerous trade fairs in Germany and abroad. However, an important, perhaps lesser know fact about the initiative is that there are now over 15 technology sectors of the mechanical and plant engineering industry which offer easy access to production data in a uniform, standardized data ecosystem: In addition to machinery in general, these include additive manufacturing, flat glass production, geometric measurement technology, assembly technology, laser systems, image processing, rubber and plastics machinery, robotics, surface technology, textile testing, weighing technology, wire harness production, woodworking and, of course, machine tools for metalworking. Accordingly, a large number of the OPC UA specifications on which the interfaces are based have therefore been successfully implemented in products.

参观者现可在6号馆A18展位的umati展台了解最新进展。该展台重点展示帮助机器和软件成功互联互通的广泛要素,从而实现标准化数据访问,并最终利用这些数据创造价值,例如通过能耗分析或人工智能(AI)应用等形式。VDW研究与技术总监兼umati项目负责人亚历山大·布鲁斯博士(Dr. Alexander Broos)对展示主题的多样性表示欣喜:"umati已成功证明接口不必复杂。现在的重点是展示如何利用数据创造价值。"这需要众多通常是小型的进一步开发或解决方案模块,它们组合起来以实现预期结果。

Visitors can now find out about the latest developments at the umati booth in Hall 6, A18. The booth focuses on a wide range of aspects that help machines and software to communicate successfully with each other and thus enable standardized access to data, which ultimately makes it possible to generate added value from this data, for example, in the form of energy consumption analyses or AI applications. Dr. Alexander Broos, Head of Research and Technology at the VDW and umati project manager, is delighted with the variety of topics on show: "umati has been able to prove that interfaces don't have to be complicated. Now it's all about demonstrating how the data can be used to create added value." This requires numerous, often smaller further developments or solution modules, which then combine to achieve the desired result.

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

VDW研究与技术总监兼umati项目负责人亚历山大·布鲁斯博士(Dr. Alexander Broos)

Dr. Alexander Broos, Director Research and Technology at the VDW and umati project manager

|碳足迹的能源监控|

umati展台的若干子展项涵盖一个共同主题:能耗数据的确定。这对于满足企业或产品碳足迹的报告要求等是必要的。其核心是基于OPC UA 40001-4(用于机械的OPC UA第4部分:能源管理)的实现。其中一个例子来自荷兰联盟"未来工厂就在当下"(隶属于FPT-Vimag协会)。该联盟与umati合作伙伴Cellro、德马吉森精机(DMG Mori)、海德汉(Heidenhain)、三丰(Mitutoyo)和雄克(Schunk)合作,在15号馆B05展位展示了一套无纸化智能制造系统。来自生产资产的能源数据被实时输入umati仪表盘。这使得可以确定每件产品的具体能耗。

Several sub-exhibits at the umati booth cover a common topic: The determination of energy consumption data. This is necessary, for example, in order to comply with reporting obligations on the carbon footprint of companies or products. At the heart of this are implementations of OPC UA 40001-4 (OPC UA for Machinery Part 4: Energy Management). One example of this comes in the form of the Dutch consortium "Factory of the Future is Now", of the FPT-Vimag association. It presents a paperless smart manufacturing system in Hall 15 at Stand B05 in collaboration with umati partners Cellro, DMG Mori, Heidenhain, Mitutoyo, and Schunk. The energy data from production assets is fed live into the umati dashboard. This allows the specific energy consumption per manufactured product to be determined. 

来自拉瑙的umati合作伙伴概念公园公司(Konzeptpark)将展示一种用最简单的方法确定能耗的巧妙解决方案。这涉及为市售的WLAN智能插头(智能插座)增加OPC UA功能,使其也能以标准化数据格式提供连接用电设备的实时功耗。

umati partner Konzeptpark GmbH from Lahnau will be exhibiting a clever solution for determining energy consumption with the simplest of means. This involved enhancing commercially available WLAN smart plugs (intelligent sockets) with OPC UA functionality so that they also provide the current power consumption of a connected power consumer in a standardized data format.

达姆施塔特工业大学的umati合作伙伴生产管理、技术与机床研究所(PTW)正在将这种方法更进一步。他们正在汇总能源数据,并通过数据空间连接器使其可用于其他应用,这是VDMA对"制造-X"(Manufacturing-X)倡议和"工厂-X"(Factory-X)研究项目中"能源监控"(Energy Monitoring)应用场景的贡献。这些"联邦数据空间"(federated data spaces)使得基于公平规则共享敏感数据成为可能——这是提高制造业联网水平亟需的特性。

umati partner PTW (Institute for Production Management, Technology and Machine Tools) at the Technical University of Darmstadt is taking this approach even further. They are aggregating energy data and making it available for other applications via data space connectors as a contribution of the VDMA to the "Energy Monitoring" use case in the context of the Manufacturing-X initiative and the Factory-X research project. These "federated data spaces" make it possible to share sensitive data based on fair rules - a feature that is urgently needed to increase networking in the manufacturing industry.

|umatiConnect弥合与MTConnect差距|

汉诺威莱布尼茨大学的umati合作伙伴生产工程与机床研究所(IFW)与机床制造商马扎克(Mazak)和德马吉森精机合作,弥补了市场的一个重要空白。此前,缺乏一种标准化连接器,既能将机器连接到已建立的采用"机床OPC UA"的MTConnect数据系统,又能将具有已建立MTConnect接口的机器集成到umati世界中。名为umatiConnect的解决方案已作为开源软件在GitHub上发布,企业可免费使用。这使得用户能够轻松进行调整,因为现场的实施并非完全相同。

umati partner IFW (Institute of Production Engineering and Machine Tools) at Leibniz University of Hannover, together with the machine tool manufacturers Mazak and DMG Mori, has closed an important gap in the market. Previously, there was no standardized connector that allowed machines to be connected to established MTConnect data systems with OPC UA for Machine Tools or, conversely, to integrate machines with an established MTConnect interface into the umati world. The solution, called umatiConnect, is published as an open-source software on GitHub and can be used by companies free of charge. This allows users to easily make adjustments, as not all implementations in the field are identical. 

"通过umatiConnect适配器,我们马扎克彰显了对开放标准和真正互操作性的承诺。对于我们的全球客户而言,这意味着将我们的机器集成到他们现有的、通常高度多样化的生产环境中变得简单得多。他们获得了选择最适合自己的数字化解决方案的自由,"大隈马扎克德国公司(Yamazaki Mazak Germany)的高级研究经理马蒂亚斯·德恩(Mathias Dehn)高兴地表示。

"With the umatiConnect adapter, we at Mazak are underlining our commitment to open standards and true interoperability. For our global customers, this means that integrating our machines into their existing, often highly varied production environments becomes much simpler. They are given the freedom to choose the best digital solution for them," says a delighted Mathias Dehn, Advanced Research Manager at Yamazaki Mazak Germany. 

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

大隈马扎克德国公司高级研究经理马蒂亚斯·德恩(Mathias Dehn)

Mathias Dehn, Advanced Research Manager at Yamazaki Mazak Deutschland GmbH

德马吉森精机数控产品开发负责人邓肯浩(Dennis Do-Khac)补充道:"近年来,umati在机床相关领域也获得了更广泛的认可。例如,正在创建用于交换刀具数据或供机器人、自动化解决方案和三坐标测量机使用接口的实现。这些随后可由联合工作组整合到标准化规范中。借助umatiConnect,软件解决方案现在可以通过一种简化方法来集成基于MTConnect的遗留系统,从而更紧密地依赖这项技术。"

Dennis Do-Khac, Head of Product Development CNC at DMG Mori, adds: "In recent years, umati has also become more widely accepted in areas related to machine tools. For example, implementations are being created for the exchange of tool data or for interface usage by robots, automation solutions, and coordinate measuring machines. These can then be integrated into standardized norms by the Joint Working Group. With umatiConnect, software solutions can now rely more closely on this technology thanks to a streamlined method of incorporating MTConnect-based legacy systems."

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

德马吉森精机股份公司(DMG Mori AG)数控产品开发负责人邓肯浩(Dennis Do-Khac)

Dennis Do-Khac, Head of Product Development CNC at DMG Mori AG

|聚合服务器作为本地与全局安装间的接口|

对于传输umati所基于的OPC UA指定数据,有多种可用技术。发布/订阅(Pub/Sub)已被证明适用于大型安装:机器在预定通道上发布其数据,应用程序订阅该通道并读取与其相关的数据。通常,数据传输通过MQTT消息协议进行,而对于本地安装,则常选择具有明确定义访问权限的直接客户端/服务器安装。"在此背景下,OPC UA的一大优势是数据语义在所有情况下都是相同的,即适用同一标准。只有传输协议会改变,"机床OPC UA联合工作组主席、VDW数字化专家格茨·戈里施(Götz Görisch)解释道。如果需要通过发布/订阅将数据集成到本地客户端/服务器网络中,这在过去并不容易实现。此情况的解决方案是使用一个聚合OPPC UA服务器,它订阅发布/订阅数据流,并将选定的数据在另一个OPC UA服务器中提供给本地应用程序。

There are different technologies available for transporting the data specified with OPC UA, on which umati is based. Pub/Sub has proven effective for large installations: Machines publish their data on a defined channel, applications subscribe to it, and read the data that is relevant to them. Typically, data transport takes place via the MQTT message protocol, whereas direct client/server installations with precisely defined access rights are often chosen for local installations. "One of the major advantages of OPC UA in this context is that the data semantics are identical in all cases, i.e., the same standard applies. Only the transport protocol changes," explains Götz Görisch, Chairman of the Joint Working Group for OPC UA for Machine Tools and digitalization expert at the VDW. If data needs to be integrated into a local client/server network via Pub/Sub, this was not easy to achieve in the past. The solution in this case is to use an aggregating OPC UA server that subscribes to the Pub/Sub data stream and makes the selected data available in an OPC UA server for local applications. 

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

机床OPC UA联合工作组主席、VDW数字化与产品安全顾问格茨·戈里施(Götz Görisch)

Götz Görisch, Chairman of the OPC UA Joint Working Group for Machine Tools and Consultant for Digitalization and Product Security at VDW

同为umati合作伙伴、共同开发OPC UA应用的开姆尼茨弗劳恩霍夫机床和成形技术研究所(FhG-IWU)和来自柯尼希塞的Seitec公司,现已开发出一款OPC Hub,解决了此技术弱点。"借助OPC Hub,现有的仪表盘和软件仍可使用,历史数据可集中获取。这使机器制造商和客户 alike 都受益,"Seitec公司首席执行官弗兰克·塞费特(Frank Seiferth)表示。

The Fraunhofer Institute for Machine Tools and Forming Technology (FhG-IWU), Chemnitz, and Seitec GmbH from Königsee, both umati partners who jointly develop OPC UA applications, have now developed an OPC Hub that solves this weakness in the technology. "With the OPC Hub, existing dashboards and software can still be used, with historical data available centrally. This benefits machine builders and customers alike," says Frank Seiferth, CEO of Seitec GmbH.

展会回顾 | umati亮相EMO Hannover 2025:实现生产数据增值的功能模块

Seitec公司首席执行官弗兰克·塞费特(Frank Seiferth)

Frank Seiferth, CEO of Seitec GmbH

|通过作业管理与AAS实现产品可追溯性|

资产外壳(AAS)可以解决确保制成品可追溯性并在整个产品生命周期内安全存储其属性信息的问题。在理想情况下,它从生产过程的OPC UA接口直接获取数据。展会上,Konzeptpark和Interop4X将用一个简单的演示器展示如何成功实现这一点,该演示器在umati内结合了作业管理和称重技术,并将数据输入AAS。展会的参观者可以在品尝作为参考产品的巧克力的同时,了解更多关于各种模块功能的信息。

The Asset Administration Shell (AAS) can solve the problem of ensuring traceability of manufactured products and securely storing their properties throughout the product life cycle. In the ideal case, it receives its data from the production process directly from the OPC UA interfaces implemented there. At the trade fair, Konzeptpark and Interop4X will show how this can be done successfully with a simple demonstrator that combines job management and weighing technology within umati and feeds data into the AAS. Visitors to the trade fair can learn more about the functionalities of the various modules while enjoying the piece of chocolate that serves as a reference product.

|umati现场演示呈现可触摸的互联性|

EMO 2025将再次推出广受欢迎的umati现场演示,EMO Hannover展会上众多相关领域的合作伙伴公司携其机器、部件和软件解决方案参与其中:包括机床制造商、几何测量技术供应商、增材制造、机器人技术、图像处理以及软件公司。连接到umati演示器的每台设备上都附有一个二维码,参观者可自行查看实际情况。显示屏展示数据如何直接流入umati.app演示应用程序,在那里与其他设备的数据统一显示,从而以标准化形式提供给用户。软件提供商也可将其系统集成到此数据流中,并基于EMO Hannover 2025现场机器池的实际数据,直接、实时地展示其产品的优势。

The EMO 2025 will once again feature the popular umati live demonstration, with numerous partner companies from relevant sectors at the EMO Hannover taking part with their machines, components, and software solutions: Including machine tool manufacturers, suppliers of geometric measuring technology, additive manufacturing, robotics, image processing, and, of course, software. A QR code attached to every device that is connected to the umati demonstrator allows visitors to see what is happening for themselves. The display shows how the data flows directly into the umati.app demonstrator application, where it is displayed uniformly with data from other devices and is therefore available to the user in a standardized form. Software providers can also integrate their systems into this data flow and demonstrate the benefits of their products both directly and live, based on actual data from the machine pool at the EMO Hannover 2025. 

下届展会时间:2027年09月

展会地点:德国 汉诺威

展会行业:机床